8 Common Kawasaki Mule Pro FXT Problems With Fixes

When it comes to tackling tough terrain, the Kawasaki Mule Pro-FXT is your go-to option. From its powerful engine to its strong suspension and capability to handle any challenge you throw at it, it is a force to be reckoned with. This four-wheel drive utility vehicle was designed to handle a variety of tasks in both work and recreational settings.

However, like any other vehicle, it may also face some issues that can affect its performance. In this post, we will discuss some common Kawasaki Mule Pro FXT problems and their fixes

Some of the most common problems for this UTV include engine problems, electrical problems, transmission issues, or steering problems. Some of these problems can be fixed with simple solutions, while others may require more complex repairs.

We’ll cover everything from electrical issues to overheating problems, and we’ll offer tips on how to keep your UTV running smoothly.

The Problems And Fixes of Kawasaki Mule Pro FXT:

There is no heavy-duty UTV machine that is completely free from issues as is the case with the Kawasaki Mule Pro FXT. Let’s have a look at its issues and how they can be resolved:

1. Kawasaki Mule Pro FXT Engine Problems:

Engine issues in the Kawasaki Mule Pro FXT can occur due to a variety of reasons, such as improper maintenance, wear, and tear, or fuel-related problems.

  1. Wear and Tear

The engine in the Mule Pro FXT is subject to wear and tear over time, which can cause it to fail. This can include worn-out parts, such as spark plugs, valves, and gaskets, as well as worn bearings and seals.

  1. Prolonged Use

Prolonged use of the Kawasaki Mule Pro FXT can lead to engine issues due to wear and tear on the engine components. It can include worn valves, piston rings, cylinder walls, and bearings.

  1. Improper Adjustments

Improper engine adjustments can also lead to engine issues such as incorrect valve timing, improper spark plug gap, and incorrect fuel/air mixture.

The Fix:

Possible solutions for these engine issues include changing the oil and air filter regularly, performing regular maintenance, and performing a thorough inspection of the fuel system. Additionally, replacing any worn-out parts and ensuring that the fuel supply is clean and free of debris can help to reduce the risk of engine failure.


2. Kawasaki Mule Pro FXT  Transmission Problems: 

Many things can be caused Transmission issues in this pro-FXT let’s have a look:

  1. Inadequate lubrication

The transmission requires proper lubrication to function correctly. If the fluid is not changed regularly, or if the wrong type of lubricant is used, this can cause slipping, grinding, and other transmission-related problems. This Kawasaki machine relies on oil or grease to lubricate the various components. If there is not enough lubrication, then the transmission will not be able to function properly.

  1. Malfunctioning clutch

If the clutch is not functioning correctly, it may cause a slipping or grinding sensation or grinding sounds. Sometimes it can be difficult to shift gears.

A malfunctioning clutch can be caused by a bad clutch disc, pressure plate, pilot bearing, or release bearing. If you feel any grinding or slipping, it may be a sign of a malfunctioning clutch.

  1. Transmission Fluid Leaks

A common cause of transmission fluid leaks is a cracked or worn seal on the transmission. This can be caused by dirt or debris getting lodged in the seal or age-related wear. A simple visual inspection of the seal can identify the problem, and the seal can be replaced if necessary.

  1. Low transmission fluid levels

The transmission fluid plays an important role in keeping the transmission running smoothly. If the fluid levels are low, then the transmission will not be able to function properly.

These are the most common transmission issues that can occur in a Kawasaki mule pro FXT. If these issues are not addressed, it can lead to further damage and more expensive repairs. To avoid this, it is important to regularly check and maintain the transmission.

The Fix:

The best way to avoid transmission issues is to ensure regular maintenance is carried out on the vehicle, including regularly checking and topping up the transmission fluid levels, and having the transmission inspected and serviced when necessary.

To fix these issues, you will need to replace the transmission fluid and use the correct type of lubricant, the faulty parts must be replaced with new ones.


3. Mule Pro FXT  Brakes Problems

Brake problems can range from simple to complex and can be caused by a variety of factors. The most common cause of brake problems in a Kawasaki mule pro FXT is wear and tear. From time to time, the brake pads will wear down, making them less effective and causing a decrease in performance.

In addition, the brake rotors may become warped or corroded, which can further reduce braking power. Another common brake-related issue is brake fluid leakage. This occurs when the seals around the brake calipers or master cylinder become worn out, allowing the fluid to leak out.

It is important to be aware of several common braking problems that can occur on the Kawasaki mule pro FXT. These include squeaking brakes, pulsating brakes, and a stiff brake pedal. Squeaking brakes are usually caused by worn brake pads, while pulsating brakes are usually caused by warped rotors. A stiff brake pedal is usually caused by air in the brake lines.

It is also possible for the brake lines to become clogged or leak. If this happens, the brakes will not be able to function properly and the brake system will need to be serviced. Also, if the hydraulic brake fluid becomes contaminated, the brake system will not operate correctly.

The Fix:

To diagnose and solve brake problems in Kawasaki Mule Pro FXT, the first step is to inspect the brake system and determine the cause of the problem. If the brakes are not properly maintained, the pads or shoes need to be replaced, the lines need to be cleaned and the brake fluid needs to be replaced.

To prevent brake problems, it is important to have the brakes inspected and serviced regularly. It is also important to have the brake fluid replaced regularly. This will ensure that the brakes are properly lubricated and functioning at their peak.


4. Fuel System Problems 

Fuel system problems in Kawasaki mule pro FXT occur for a variety of reasons, including faulty fuel filters, clogged fuel injectors, and damaged fuel lines. Fuel filters are responsible for trapping dirt and debris from the fuel before it reaches the engine.

With time, these filters become clogged and can no longer effectively filter the fuel, resulting in problems. Clogged fuel injectors can also cause fuel system problems. This can be caused by dirt and debris from the fuel, or by improper maintenance of the injectors. Plus, damaged fuel lines can also result in fuel system problems. This can be caused by corrosion, age, or physical damage.

The Fix:

Fortunately, there are several ways to solve fuel system problems in Kawasaki mule pro FXT. The first step is to inspect the fuel filter and replace it if it is clogged or damaged. Next, check the fuel injectors to make sure they are not clogged or damaged. If they are, they should be cleaned or replaced.

Also, inspect the fuel lines for any signs of physical damage or corrosion and replace any damaged lines.


5. Overheating Problems

Overheating problems in Kawasaki Mule Pro FXT can be caused by a multitude of different factors. The most common causes of overheating are a blocked radiator, a defective thermostat, a failing fan belt, a faulty water pump, an air lock in the system, or a leaking head gasket.

Mule Pro FXT Heat Problem

The Fix:

To prevent overheating, it is important to properly maintain the vehicle and follow the manufacturer’s recommended servicing schedule. This includes regularly checking the cooling system, the radiator, the fan belt, and other components.

It is imperative to properly inspect the engine and look for any signs of wear and tear, as well as any leaks. The first thing you should do if you experience an overheating problem is to check the coolant level and top it off if necessary.

When the coolant level is okay, the next step is to make sure the thermostat is functioning properly. An engine that is overheated can be damaged by a stuck thermostat. Whenever there is a problem with the thermostat, it should be replaced as soon as possible.

In addition to this, it is important to make sure that the fan belt is in good condition and is tensioned properly. It is recommended to replace the belt if it has a crack, is worn out, or if it is loose. As well as that, it is also crucial to inspect the radiator and make sure it is free of any blockages or debris that might restrict the flow of coolant through the radiator.

If the cooling system is not functioning properly, it may be necessary to flush it out to remove any debris or contaminants which are present. Moreover, the water pump should be inspected if there are any leaks, wear, or damage to it. Whenever it does not work properly, it should be replaced as soon as possible.

6. Starting Problem

Unfortunately, this 4×4 utility vehicle is not immune to starting problems. Common causes of these problems include faulty wiring, a weak or dead battery, or a defective starter or starter relay. In addition, there are a few other issues that can lead to a Mule FTX not starting.

The Fix:

To diagnose and solve these problems, it is important to understand the basics of the starting system. The starting system is composed of a battery, starter relay, and wiring that connects them. The battery supplies the energy needed to crank the engine, and the starter works in conjunction with the starter relay to transfer that energy to the starter motor. If any of these parts are not functioning properly, the Mule FTX will not start.

The first step in troubleshooting a Mule FTX not starting is to check the battery. Make sure the battery terminals are connected properly and that the battery has a sufficient charge. If the battery is dead, it must be replaced.

Next, inspect the wiring, making sure all connections are secure and that there is no visible damage or corrosion. If any wiring needs to be replaced, it should be done with original equipment manufacturer (OEM) parts.

The starter and starter relay should also be tested to make sure they are functioning properly. The starter motor should be tested with a voltage meter to make sure it is receiving the correct amount of voltage when the ignition key is turned. The starter relay should be tested with an ohmmeter to make sure that it is not stuck in the open or closed position.

7. Kawasaki Mule Pro FXT Steering Problems

The Kawasaki Mule Pro FXT is a popular utility vehicle used for work and recreation. However, some users have reported steering problems with their Mule Pro FXT, such as difficulty turning or the steering wheel locking up. These issues can be frustrating and even dangerous, so it’s important to address them as soon as possible. Here are some possible causes of steering problems on the Kawasaki Mule Pro FXT and some solutions to consider:

Low tire pressure: Low tire pressure can cause the Mule Pro FXT to handle poorly and make steering more difficult.

The Fix: Adjust the tire pressure to the recommended level to improve handling and steering.

Loose or worn steering components: Over time, the steering components on the Mule Pro FXT can become loose or worn, causing play in the steering and making it difficult to control the vehicle

The Fix: Inspect the steering system and tighten or replace any loose or worn parts to restore proper steering.

 Misaligned wheels: If the wheels on the Mule Pro FXT are not properly aligned, it can cause the vehicle to pull to one side or the other, making it difficult to steer.

The Fix: Have the wheels aligned by a professional to solve the issue of pulling to one side and improve steering.


Power steering failure: The Mule Pro FXT is equipped with power steering, which can fail over time. If the power steering fails, it can be difficult or impossible to turn the vehicle.

The Fix: If you are experiencing problems with your power steering, there are some steps you can take to diagnose and resolve the issue. First, check for any faulty components and replace them if necessary. This could include parts such as the power steering pump or the steering rack. Once you have replaced any faulty parts, test your power steering to see if the problem has been resolved. If you are still experiencing issues, it may be necessary to have a professional mechanic inspect your power steering system.


8. Kawasaki Mule Pro FXT Gear Shifting Problem

Difficulty shifting into gear or shifting gears is a common problem with the Kawasaki Mule Pro FXT. This can be caused by several factors, including worn clutch plates, damaged shift forks, or misadjusted linkage.

The Fix:

To solve shifting issues, start by checking the clutch adjustment and make sure the linkage is properly adjusted. If the problem persists, check for worn or damaged clutch plates and shift forks. Replacing these parts can improve the shifting performance of your Kawasaki Mule Pro FXT.


Kawasaki Mule Pro FXT Pros & Cons:

  • Powerful engine – Many customers have praised the Kawasaki Mule Pro Fxt’s powerful engine, which provides plenty of power to tackle almost any terrain.

  • High quality – Customers have noted that this machine is built with high-quality materials and components, making it a reliable vehicle.

  • Easy to use – Many owners have found this Kawasaki machine easy to operate and navigate, even on rough terrain.

  • Versatile – It is a versatile vehicle, capable of tackling both work and recreational tasks.

  • Expensive – The Kawasaki Mule Pro Fxt is a relatively expensive vehicle, which is a common complaint from customers.

  • Low ground clearance – The low ground clearance of the Mule Pro can be a problem for users tackling steep, rough terrain.

  • Difficult to maneuver – Customers have reported that the Kawasaki FXT is difficult to maneuver in tight spaces.


Conclusion for Kawasaki Mule Pro FXT Problems:

The Kawasaki Mule Pro FXT is a powerful, reliable UTV that has been a favorite among off-road enthusiasts for many years. Despite impressive power and features, the Kawasaki mule pro FXT problems are common too. However, many of these issues can be addressed with simple maintenance and repair as mentioned above.

Thanks for reading!


If you are considering purchasing a Kawasaki Mule Pro FXT, we recommend you take a look at the video below: